China wholesaler Auto Mould RIM Automotive Parts Headline Injection Mold roto mold vs injection mold

Model Number: Injection Mold, Injection Mold
Shaping Mode: Plastic Injection Mould, Plastic Injection Mould
Product Material: Aluminium
Product: Vehicle Mould
Product Name: plastic automotive parts mould
Material: Polyurethane PU/PP/PC/ABS
Mould life: 25shots
Design Software: UG,PROE,CAD,CATIA,SOLIDWORKS
Mould running: Full automaticity
Cavity: Single, Multi-Cavity
Runner: hot/cold
Molding time: 30-40s
Packaging Details: wooden for plastic automotive parts mould
Port: ZheJiang for plastic automotive parts mould

PU raw materials are widely used, and there are many polyurethane products in the automotive industry.Polyurethane materials can be used to make automotive seats, automotive headrests, automotive bumpers, car roofs, automotive doors, automotive steering wheels, automotive dashboards, armrests, automotive sun visors, and more.These auto parts injection molds can be customized. Automotive interior parts Injection Mold Mould1.ISO 2000 certified. 2.one-stop solution 3.mould life,1 million shots Our Automotive interior parts Injection Mold CZPT advantange:1)ISO9001 ts16949 and ISO14001 ENTERPRISE,ERP management system2)Over 16 years in precision plastic CZPT manufacturing,collected rich experience3)Stable technical team and frequent training system,middle management peopble are all working for over 10 year in our shop4)Advanced maching equipment,CNC center from Sweden,Mirror EDM and JAPAN precision WIRECUT Our professional one-stop plastic CZPT custom service:1)Automotive interior parts Injection Mold CZPT design service and Image design special for our customer2)Plastic injection mold making,two shot injection mold,gas assisted mold3)Precision plastic molding:two shot molding,precision plastic molding and gas assisted molding4) Plastic Secondary operation,like Silk-screeking,UV,PU painting,Hot stamping,Laser engraving,Ultrasonic welding,Plating etc.

Mold TypePlastic injection mold, overmolding, Interchangeable Mold, insert molding, compression mold, stamping, die casting mold, etc
Main servicesPrototypes, Mold design, Mold making, Mold tesing, low volume/high volume plastic production
Steel material718H,P20,NAK80,S316H,SKD61, etc.
Plastic production Raw materialPP,PU,Pa6,PLA,AS,ABS,PE,PC,POM,PVC, PET,PS,TPE/TPR etc
Mold baseHASCO ,DME ,LKM,JLS standard
Mold runnerCold runner, hot runner
Mold hot runnerDME, HASCO, YUDO,etc
Mold cold runnerpoint way, side way, follow way, direct gate way,etc.
Mold strandard partsDME, HASCO, etc.
Mold life>300,000 shots
Mold hot treatmentquencher, nitridation, tempering,etc.
Mold cooling systemwater cooling or Beryllium bronze cooling, etc.
Mold surfaceEDM, texture, high gloss polishing
Hardness of the steel20~60 HRC
EquipmentsHigh speed CNC, standard CNC, EDM, Wire cutting, Grinder,Lathe, Milling machine, plastic injection machine
Month Production100 sets/month
Mold Packingstandard exporting Wooden case
Design softwareUG, ProE, Auto CAD, Solidworks, etc.
CertificateISO 9001:2008
Lead time25~30 days
Packing & Delivery Our Factory Strong Technology Development Capabilities. We only choose good materials ,use up to 50 years. HangZhoua Polyurethane Co., Ltd.
is a professional machinery manufacturer in PU industry combined with design, development, production. Founded in 2013, the construction area of over 10,000 square meters, is the China forefront polyurethane technology company. At present our company’s products range covers:high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine, also we customize to make production line according to clients requirement,like in flexible foam system we make the lines: PU shoe /sole/insole production line(Egypt),anti-fatigue mat production line(India),memory pillow production line,Albania,elastic ball production line(Mexico),car seat and cushion production line(Morocco),PU slow rebound ear plugs line(India);rigid foam system we make the line:PU decorative molding crown cornice line(Saudi Arab), float trowel making line(Saudi Arab, Pakistan), cold storage panel production line(Uzbekistan),sandwich panel production line(Iraq).Elastomer line:forklift wheel casting line;coal sieve screen select line(Russia).
Our TeamWe have professional team of mechanical engineer, chemical engineer, process engineer, etc, all of them have more than 10 years experience in PU foam filed. Also, we have special sales team, they are young but hard-working and experienced. We can meet any your requirements of the PU foam product, pu mold and PU foam machines.
Our Service1. Professional and patient consulting service to help you find the suitable solution.2.Further negotiation about the technical details, machine configuration, price basis, payment term and delivery time.3.Powerful control of the machine production schedule and quality, and keep you posted about details in time.4.Free training in our plant during machine inspection. Or photos and video of the machine and package for your confirmation before shipment. 5.Quick and safe shipment as per your requirement including the booking ,container loading, and shipping documents.6.For technical support, we can help you online by email and phone, also we can send technicians to your site if necessary.7.For the spare parts, we will supply the parts for free during 1 year guarantee period, also the parts supplying at original cost after that .8.We give an accessory box for free.9.We offer development solutions for raw material formulations.10.If you need to visit the factory, we will arrange for personnel to pick up the airport.
Visitors and ExhibitionsWe participated in many exhibitions of polyurethane raw materials, polyurethane foam products and polyurethane PU foam machines. Our products left a very good impression to everyone at the show, some customers even placed orders on the spot.
Certificate Related Products FAQ 1.Are you factory or trading company?We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, PU spraying foam machine,PU elastomer casting machine and production line.2.Where is your factory ?Our Factory is located in HangZhou city, ZheJiang Province.3.How can I get your factory?By air: You can take a plan to HangZhou airport from China, if you fly from Korea ,Japan, USA, Singapore, ZheJiang , Thailand you will can directly fly to us.By Train: You can stop at HangZhou station, Not HangZhou EAST station. 4.Do you provide pick-up service?Yes, of course. If you are in HangZhou airport or station, we can arrange a special car to pick you up directly to our factory.5.What transport methods do you have for your PU mold?For PU mold, sea and air transportation are both available. 6.How can I buy your PU mold and pay for the money?First, you can place an order in Alibaba via L/C, T/T, D/P and other payment methods accepted by Alibaba. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account. Feedbacks Good Feedback from our Australian client who buy a low pressure PU polyurethane foaming machine.
Real comment for our PU polyurethane flexible foam shoe sole and insole making production line.

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Injection molded parttDesign for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China wholesaler Auto Mould RIM Automotive Parts Headline Injection Mold     roto mold vs injection moldChina wholesaler Auto Mould RIM Automotive Parts Headline Injection Mold     roto mold vs injection mold
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