China Good quality Bespoke Injection Molded Car Components CHINAMFG Injection Moulded Parts

Product Description

Bespoke  Injection Molded Car Components CHINAMFG Injection Moulded Parts

We, HangZhou CHINAMFG Precision Industry Co., Ltd, provide one- stoped Custom Automotive Components solution. Mainly offer custom automotive connectors, precision plastic injection molding parts, Stamped Metal Parts etc. 

Product Description

Product Name  Bespoke  Injection Molded Car Components CHINAMFG Injection Moulded Parts
Raw Material PA9T UL94V-0
Color Black
Operating Temperature -40ºC to + 105ºC
Insulation Resistance 1000mΩ MIN
Package PE bag in Carton
Shipping By Express,By Air,By Sea,By Sea,By Truck,By Train etc
Free Sample  available 

Custom Plastic Injection Molding Parts is 1 of our main production line. We have supplied our plastic moulding parts to Audi, Ford, Renault etc for years. 

If you have any demand for custom plastic parts, just send your drawing and detailed requirements to us , you will get the response ASAP. Just Try it.  Thank you in advance. 

Ahout CHINAMFG

Founded In 1999
No. of Employee  241 members
Occupied area 11000 Square Meter
R&D Team  14 staff with know-how and  more than 10 years experience in electronic and automotive industry
Main Business Electronic Connectors, OEM/ODM Automotive Connectors , including high precision metal stamping parts, plastic injection molding parts etc
Workshop   Four main workshop–Tooling machine workshop,Injection molding workshop, Metal stamping workshop and Auto Assembly Workshop
Machine List  Pls check the machine for each workshop as below:

Our Office:

Our Workshp:

Quality Assurance

In order to Control the product quality in the whole process, CHINAMFG built itsself lab equiped with kinds of professional inspection and testing machine. In this lab, we could in Salt spray resistance test ,tensile test,intersection detection, coating thicknessinspection and so on. Before delivered, all the products should be detected by CCD 100%,to insure its high performance.

Certification & Honor

1999    Founded
2004    ISO9001:2008 Certified
2005    Became  USB Association Member
2006    First Full- Automatic Assembly Line
2013    ISO14001 Certified
2016    IATF 16949 Certified

Exhibition

Shipping

Regards to Shipping , it is up to you. By Express , By Air, By Sea, By Train, By Truck etc . 

FAQ

Q: Are you trading company or manufacturer?
 A: We are factory, so we can provide competitive price for you.
 
 Q: What kind of products can you provide?
 A: Our company (FPIC) can provide OEM/ODM spare parts. We are an experienced OEM / ODM business, focusing on tooling and mass production of Stamping parts, Injection-molded CHINAMFG and Insert-molding components .
 
 Q: What’s kinds of information you need for a quote?
 A: In order to quote for you earlier, please provide us the details together with your inquiry.
 1. 3D drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
 2. Material requirement (include contact material and insulation material.)
 3. Surface treatment 
 4. Quantity  or Consumption (per order/ per month/ annual)
 5. Any special demands or requirements, such as packing, labels, delivery, etc.
 
 Q: What shall we do if we do not have drawings?
 A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
 
 Q: What makes you different from others?
 A.1. Our know-how R&D team with 14 member who all have rich professional knowledge and experience about connectors
    2. Automated production equipment and matched quality testing equipment. 

 Q: Is it possible to know how are my products going on without visiting your company?
 A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
 
 Q: Can I have a trial order or samples only for several pieces?
 A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we
will refund the sample cost after you placed mass orders.

Thank you very much for your patience . Any demand , just send your drawing and detailed requirements for our further confirmation. 

Have a nice day!

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Raw Material: PA6t + 30% G.F
Color: Black
Operating Temperature: -40 to +105
Fire Protection Grade: UL94V-0
Insulation Resistance: 1000mΩ Min.
Process Craft: Injection Molding
Customization:
Available

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Can injection molded parts be customized or modified to meet unique industrial needs?

Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:

Design Customization:

The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.

Material Selection:

The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.

Surface Finishes:

The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.

Color and Appearance:

Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.

Secondary Operations:

Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.

Tooling Modifications:

If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.

Prototyping and Iterative Development:

Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.

Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.

What is the role of design software and CAD/CAM technology in optimizing injection molded parts?

Design software and CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) technology play a crucial role in optimizing injection molded parts. They provide powerful tools and capabilities that enable designers and engineers to improve the efficiency, functionality, and quality of the parts. Here’s a detailed explanation of the role of design software and CAD/CAM technology in optimizing injection molded parts:

1. Design Visualization and Validation:

Design software and CAD tools allow designers to create 3D models of injection molded parts, providing a visual representation of the product before manufacturing. These tools enable designers to validate and optimize the part design by simulating its behavior under various conditions, such as stress analysis, fluid flow, or thermal performance. This visualization and validation process help identify potential issues or areas for improvement, leading to optimized part designs.

2. Design Optimization:

Design software and CAD/CAM technology provide powerful optimization tools that enable designers to refine and improve the performance of injection molded parts. These tools include features such as parametric modeling, shape optimization, and topology optimization. Parametric modeling allows for quick iteration and exploration of design variations, while shape and topology optimization algorithms help identify the most efficient and lightweight designs that meet the required functional and structural criteria.

3. Mold Design:

Design software and CAD/CAM technology are instrumental in the design of injection molds used to produce the molded parts. Mold design involves creating the 3D geometry of the mold components, such as the core, cavity, runner system, and cooling channels. CAD/CAM tools provide specialized features for mold design, including mold flow analysis, which simulates the injection molding process to optimize mold filling, cooling, and part ejection. This ensures the production of high-quality parts with minimal defects and cycle time.

4. Design for Manufacturability:

Design software and CAD/CAM technology facilitate the implementation of Design for Manufacturability (DFM) principles in the design process. DFM focuses on designing parts that are optimized for efficient and cost-effective manufacturing. CAD tools provide features that help identify and address potential manufacturing issues early in the design stage, such as draft angles, wall thickness variations, or parting line considerations. By considering manufacturing constraints during the design phase, injection molded parts can be optimized for improved manufacturability, reduced production costs, and shorter lead times.

5. Prototyping and Iterative Design:

Design software and CAD/CAM technology enable the rapid prototyping of injection molded parts through techniques such as 3D printing or CNC machining. This allows designers to physically test and evaluate the functionality, fit, and aesthetics of the parts before committing to mass production. CAD/CAM tools support iterative design processes by facilitating quick modifications and adjustments based on prototyping feedback, resulting in optimized part designs and reduced development cycles.

6. Collaboration and Communication:

Design software and CAD/CAM technology provide a platform for collaboration and communication among designers, engineers, and other stakeholders involved in the development of injection molded parts. These tools allow for easy sharing, reviewing, and commenting on designs, ensuring effective collaboration and streamlining the decision-making process. By facilitating clear communication and feedback exchange, design software and CAD/CAM technology contribute to optimized part designs and efficient development workflows.

7. Documentation and Manufacturing Instructions:

Design software and CAD/CAM technology assist in generating comprehensive documentation and manufacturing instructions for the production of injection molded parts. These tools enable the creation of detailed drawings, specifications, and assembly instructions that guide the manufacturing process. Accurate and well-documented designs help ensure consistency, quality, and repeatability in the production of injection molded parts.

Overall, design software and CAD/CAM technology are instrumental in optimizing injection molded parts. They enable designers and engineers to visualize, validate, optimize, and communicate designs, leading to improved part performance, manufacturability, and overall quality.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China Good quality Bespoke Injection Molded Car Components CHINAMFG Injection Moulded Parts  China Good quality Bespoke Injection Molded Car Components CHINAMFG Injection Moulded Parts
editor by CX 2024-02-20