China Double Injection Molding with Transparent Plastic Panel Inserting Molded Part injection molded parts cost

Solution Description

Solution PARAMETERS

Product Title double injection molding with clear plastic panel inserting molded element

Mould Main/Cavity

DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss and so forth.

Hardness of steel

33-38HRC prehard, 46~56 HRC hardened

Mould Normal

HASCO,DME,MEUSBURGER,JIS,CHINA LKM Normal

Mould Foundation

LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )

Cavity

Solitary/household/Multi

Runner

Hot/Chilly Runner

Mould Dimensions

one hundred fifty*150mm Min, 3000*2500mm Max

Surface of Mould

EDM VDI/ Higher Polish&Texture

Plastic content

PP, Laptop, PS, PE, PET, POM, PA, PU, PVC, Ab muscles, HIPS, PMMA, Nylon, and with GF, and so forth.

Mould Daily life

Prototype one thousand-25,000 preproduction 50,000-ten,0000 High manufacturing 300,000-1,000,000 photographs based on Volume specifications

Specification

Is dependent on the customer’s needs.

Trade terms

FOB HangZhou, EXW, CIF

Export to

Europe countries,Usa,Mexico,Australia ,Middle-east ,Asia etc

Mold very hot runner

DME, HASCO, YUDO, Mould-Masters, HRS, Synventive, etc, or per client need

Mildew gate type

point gate, facet gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, very hot runner to cold runner, and so on.

Guide time 1st Trial

twenty-45Days based mostly on different molds

Outdoors package

Regular picket circumstances or as your need

Interior bundle

Stretch water-resistant film & Every Mould painted, anti-rust oil.3. Spare elements jointly with the mildew shipment. 4. Vaccum deal

Custom made Answer

 MANUFACTURING Technique

ABOUT US

Certificate

Shipping and delivery & PAYMENT

FAQ

Q1: What is your firm’s main solution?
A: Our organization is specialized in injection molding moulds and injection plastic merchandise. We can customize all sorts of injection plastic products according to your demands or 3D drawing.
 
Q2: How can I get the samples to check the high quality?
A: 1) You can occur to have the CZPT examination directly. 2) We could ship samples & CZPT managing movie to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are able of making molds in sixteen, 24, 48, and sixty four cavities.
 
This fall: What certificates are you qualified for?
A: We are experienced in ISO9001, and we have a technique for TS16949.
 
Q5: How do you make our organization a prolonged-term and excellent connection?
A:1. We hold good high quality, on-time shipping, and competitive cost to ensure our customers reward from the ideal quality products  2. We benefit each buyer, no subject in which they arrive from, or how huge the get they spot.
 
Q6: I have an notion for a new item, but don’t know if it can be manufactured. Can you assist?
A: Sure! We are often content to operate with likely consumers to appraise the technological feasibility of your thought or style and we can suggest on materials tooling and most likely established-up charges.

Welcome you for your inquiry and merchandise details. We will reply to you as shortly as attainable.

aNUmmFACTURING TECHN

Solution PARAMEERS

PT PAAMENT

US $0.92
/ Piece
|
2,000 Pieces

(Min. Order)

###

Warranty: 1 Year
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode

###

Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Name double injection molding with transparent plastic panel inserting molded part
Mould Core/Cavity
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.
Hardness of steel
33-38HRC prehard, 46~56 HRC hardened
Mould Standard
HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard
Mould Base
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )
Cavity
Single/family/Multi
Runner
Hot/Cold Runner
Mould Size
150*150mm Min, 3000*2500mm Max
Surface of Mould
EDM VDI/ High Polish&Texture
Plastic material
PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.
Mould Life
Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements
Specification
Depends on the customer’s requirements.
Trade terms
FOB Shenzhen, EXW, CIF
Export to
Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc
Mold hot runner
DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement
Mold gate type
point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.
Lead time 1st Trial
20-45Days based on different molds
Outside package
Standard wooden cases or as your requirement
Inner package
Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

###

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the mould test directly. 2) We could send samples & mould running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.
US $0.92
/ Piece
|
2,000 Pieces

(Min. Order)

###

Warranty: 1 Year
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode

###

Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Name double injection molding with transparent plastic panel inserting molded part
Mould Core/Cavity
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.
Hardness of steel
33-38HRC prehard, 46~56 HRC hardened
Mould Standard
HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard
Mould Base
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )
Cavity
Single/family/Multi
Runner
Hot/Cold Runner
Mould Size
150*150mm Min, 3000*2500mm Max
Surface of Mould
EDM VDI/ High Polish&Texture
Plastic material
PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.
Mould Life
Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements
Specification
Depends on the customer’s requirements.
Trade terms
FOB Shenzhen, EXW, CIF
Export to
Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc
Mold hot runner
DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement
Mold gate type
point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.
Lead time 1st Trial
20-45Days based on different molds
Outside package
Standard wooden cases or as your requirement
Inner package
Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

###

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the mould test directly. 2) We could send samples & mould running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.

Factors to Consider When Converting a Design to Injection Molding

When considering injection molding for your design, there are several things you should consider. These factors include design, material selection, process, and reliability. In addition, you should consider the price of each part. The average cost per injection molded part is between $1 and $5. If you want to reduce your costs and improve your production cycle, look into converting your design to injection molding.

Design considerations for injection molded parts

Injection molded parttInjection molded parts must meet certain design considerations to ensure quality and precision. Design considerations include proper material choice, process control, and tool design. In addition, designers must consider the tolerance ranges for the parts to be produced. These tolerances will differ from molder to molder, and designers should discuss their specific needs with their molders before they begin production. Designers must also consider possible revisions to the mold, such as making the part more or less tighter.
When designing injection molded parts, the designer should consider the thickness of each wall. This will minimize stresses that may arise due to uneven wall thickness. Parts with uneven wall thickness can develop sink marks, voids, and molded-in stresses. This can result in longer production time and increased cost. Moreover, irregular wall thickness can restrict material flow. To minimize these problems, designers should make the transitions between the different thicknesses smooth.
Another important design consideration is the use of bosses in injection molded parts. Bosses are typically used as points of assembly and attachment in injection molded parts. Bosses are cylindrical projections with holes for threaded inserts and other fastening hardware. Injection molded parts with bosses are generally able to accommodate multiple threaded inserts without stripping. These inserts are also durable and enable several cycles of assembly.
The thickness of the walls is another important consideration when designing injection molded parts. The thickness of walls will determine many key characteristics of the part. Careful consideration of this feature will prevent expensive mold modifications and delays. The nominal wall thickness should be determined based on the functional requirements of the part. Likewise, the minimum wall thickness should be set based on acceptable stress. If the walls are too thin, air will collect between them and compromise the functional performance of the part.

Material selection

Selecting the right material for your injection molded parts is an important part of the process. While there are many options, there are also many factors to consider. For instance, what kind of end product are you producing? Whether it’s a consumer part for your home or a complex part for the aerospace industry, you’ll need the right material for the job.
There are literally hundreds or thousands of types of plastic materials available for injection molding. One of the most common types is ABS, a polymer that has a high degree of structural strength and low cost. Another popular choice is polycarbonate, which offers excellent heat resistance and transparency. Alternatively, you can opt for Ultem, a high performance plastic that’s commonly used in medical and aerospace applications.
The process of designing plastic products involves a combination of art and science. The goal of this process is to create a high-quality product that meets the expectations of consumers. By doing this, you’ll reduce production costs and increase profits. It’s not an easy process, but it’s well worth the effort.
Injection molding is an efficient and versatile method of manufacturing medical devices. It can be done in high volumes and with high flexibility. In addition to this, it also offers a broad range of materials. This is important when your parts need to be made of different materials with unique physical properties. For example, if you’re producing toys, you’ll want to use Acrylonitrile Butadiene Styrene (ABS). ABS is also a great option for medical applications because it can withstand the high temperatures and pressures of medical environments.
When choosing plastic injection molding materials, keep in mind the weight and stiffness of the material. Some applications require hard plastics, while others require softer materials. In addition, the material’s flexibility will determine how much you can bend it.

Process

Injection molded parttInjection molding is a process in which plastic parts are formed by pressing melt into a mold. The process takes place in two stages. During the first step, the material is injected and heated, while the second stage is when the mold is opened and the part ejected. The part is then finished and ready for use.
The material used in injection molding is made from a variety of polymers. Common polymers include nylon, elastomers, and thermoplastics. Since 1995, the number of materials used in injection molding has increased by 750 percent. Some materials are newly developed while others are alloys of previously-developed materials. The selection of material primarily depends on the strength and function required by the final part. Also, the cost of the material is a critical factor.
The design of custom components for the molding process should be carried out by a skilled industrial designer. There are a number of design guidelines for plastic parts, which should be followed carefully to achieve high quality and dimensional accuracy. Failure to follow these guidelines can lead to undesirable results. Therefore, it is crucial to specify specific requirements for the parts before the process begins.
The process is reliable and highly repeatable, making it ideal for large-scale production. Injection molding also allows for the creation of multi-cavity injection mold parts, which can create several parts in one cycle. Other advantages of the injection molding process include low labor costs, minimal scrap losses, and low post-mold finishing costs.
Before beginning the full production run, technicians perform a trial run. In this test, they insert a small shot weight in the mould. Then, they apply a small holding pressure and increase the holding time until the gate freezes. Then, they weigh the part to check if it is right.

Reliability

Injection-molded parts are subject to a variety of defects. One of the most common is unwanted deformation. This may happen when the temperature of the mold is too high or there is not enough plastic injected into the mold. Another problem is millidiopter range distortion. This distortion is invisible to the naked eye, and cannot be detected by manual inspection. Regardless of the cause, preventing unwanted deformations is critical for the long-term performance of the part.
The process of creating a custom mould for a plastic component requires great skill. Creating a mould that is perfectly suited to the product is important, because a good mould is crucial in avoiding potential defects. Traditionally, this process relied on the skill of a toolmaker and trial-and-error methods. This slows down the process and increases the cost of production.
Another factor contributing to injection molded parts’ reliability is the high level of repeatability. Injection molding is ideal for high volume production, because parts are easily re-molded. However, the process can be prone to failure if there is no quality control. While most injection-molded parts will last for a long time, parts that are prone to wear will eventually fail.
Besides high level of consistency and reliability, injection-molded parts are also eco-friendly. Unlike other manufacturing methods, the injection molding process produces little to no waste. Much of the plastic left behind in the process can be recycled, making it a green alternative. Another benefit of this manufacturing method is automation, which helps reduce production costs. Overall, injection molding is a highly reliable and consistent product.
Injection molding requires precise measurements and a 3-D model. It is also important to check for wall uniformity and draft angles. Properly-designed parts can avoid deformations. If the wall thickness is too low, support ribs can be used. Proper draft angles are important to ensure that the part can be removed easily from the mold.

Cost

Injection molded parttThe cost of injection molded parts depends on many factors, including the complexity of the part and the mold design. Simpler designs, fewer CAD steps and simpler processes can help companies minimize costs. Another factor that affects the cost of injection molded parts is the geometry of the part. In general, complex geometries require more design work and tooling time. Additionally, thicker walls require more material than thin ones, which raises the cost of the part.
The amount of plastic used in the mold is also a key factor. Injection molding requires large quantities of material, so parts that are larger will require a larger mold. Larger parts are also more complex, so these require more detailed molds. A mold maker will be able to advise you on how to design your part to cut down on costs.
The next major factor affecting the cost of injection molded parts is the material of the mold. Most injection molds are made of steel, but the type and grade of steel used is important. Additionally, tight tolerances require molds with virtually wear-free interior cavities. Hence, higher-grade steel is required.
Another factor affecting the cost of injection molded parts is the price of mold tools. Depending on the size and complexity of the part, the cost of molding tools can vary from $10,000 to several hundred thousand dollars. Injection molding tooling is an integral part of the entire process and can add up to a significant portion of the overall cost of the part.
Draft angles are another factor that affects the cost of injection molded parts. A draft is an important design element as it allows for easy part separation and removal from the mold. Without a draft, it would be very difficult to remove a part after injection.
China Double Injection Molding with Transparent Plastic Panel Inserting Molded Part     injection molded parts costChina Double Injection Molding with Transparent Plastic Panel Inserting Molded Part     injection molded parts cost
editor by czh 2023-01-05